Balanset-1A: Advanced Compact Balancer & Vibration Analyzer

Modern Dynamic Balancing Solution

Balanset-1A stands as an groundbreaking solution for rotor balancing of rotors in their own bearings, engineered by Estonian company Vibromera OU. The device ensures professional equipment balancing at €1,751, which is significantly cheaper than traditional vibration analyzers while retaining high measurement accuracy. The system allows in-place balancing directly at the equipment's installation site without requiring removal, which is essential for minimizing production downtime.

About the Manufacturer

Vibromera OU is an Estonian company focusing in the design and manufacturing of equipment for technical diagnostics of industrial equipment. The company is incorporated in Estonia (registration number 14317077) and has offices in Portugal.

Contact Information:

Official website: https://vibromera.eu/shop/2/

Technical Specifications

Detection Parameters

Balanset-1A ensures accurate measurements using a two-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The working frequency range is 5-550 Hz with possible extension to 1000 Hz. The system supports rotational speed measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.

Operating Principle

The device uses phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two single-axis accelerometers measure mechanical vibrations proportional to acceleration, while a laser tachometer generates impulse signals for determining rotation frequency and phase angle. Digital signal processing includes FFT analysis for frequency analysis and proprietary algorithms for automatic computation of corrective masses.

Full Kit Components

The standard Balanset-1A delivery includes:

Measurement unit with USB interface - primary module with embedded preamplifiers, integrators, and ADC

2 vibration sensors (accelerometers) with 4m cables (alternatively 10m)

Optical sensor (laser tachometer) with 50-500mm measuring distance

Magnetic stand for sensor mounting

Electronic scales for exact measurement of corrective masses

Software for Windows 7-11 (32/64-bit)

Plastic transport case

Complete set of cables and documentation

Functional Capabilities

Vibrometer Mode

Balanset-1A functions as a comprehensive vibration analyzer with capabilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, measuring amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system provides visualization of time signals and spectral analysis for equipment condition diagnostics.

Balancing Mode

The device supports one-plane (static) and two-plane (dynamic) balancing with automatic calculation of corrective masses and their installation angles. The unique influence coefficient saving function allows significant acceleration of repeat balancing of same-type equipment. A dedicated grinding wheel balancing mode uses the three-correction-weight method.

Software

The intuitive program interface offers step-by-step guidance through the balancing process, making the device accessible to personnel without specific training. Key functions include:

Automatic tolerance calculation per ISO 1940

Polar diagrams for imbalance visualization

Result archiving with report generation capability

Metric and imperial system support

Multilingual interface (English, German, French, Polish, Russian)

Fields of Use and Equipment Types

Industrial Equipment

Balanset-1A is successfully used for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In manufacturing facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.

Agricultural Machinery

The device represents particular value for agriculture, where uninterrupted operation during season is essential. Balanset-1A is applied for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The ability to balance on-site without equipment disassembly enables avoiding costly downtime during critical harvest periods.

Specialized Equipment

The device is effectively used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The RPM frequency range from 250 to 90,000 RPM covers virtually all types of industrial equipment.

Advantages Over Similar Products

Economic Effectiveness

At a price of €1,751, Balanset-1A offers the functionality of devices costing €10,000-25,000. The investment breaks even after preventing just 2-3 bearing failures. Cost reduction on external balancing specialist services totals thousands of euros annually.

Ease of Use

Unlike complicated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software allows professional balancing by personnel without specific vibration diagnostics training.

Portability and Autonomy

The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This enables balancing in remote conditions, at isolated sites, and in hard-to-reach locations without additional power supply.

Universal Application

One device is suitable for balancing the broadest spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for single and two-plane balancing covers all common tasks.

Real Application Results

Drone Propeller Balancing

A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the exceptional accuracy of the device even on small rotors.

Shopping Center Ventilation Systems

Engineers successfully balanced radial fans, achieving decreased energy consumption, eliminated excessive noise, and prolonged equipment lifespan. Energy savings offset the device cost within several months.

Agricultural Equipment

Farmers note that Balanset-1A has become an essential tool preventing costly breakdowns during peak season. Lower vibration of threshing drums led to reduced fuel consumption and bearing wear.

Pricing and Delivery Terms

Current Prices

Complete Balanset-1A Kit: €1,751

OEM Kit (without case, stand, and scales): €1,561

Special Offer: €50 discount for newsletter subscribers

Volume Discounts: up to 15% for orders of 4+ units

Ordering Options

Official Website: vibromera.eu (recommended)

eBay: certified sellers with 100% rating

Industrial Distributors: through B2B channels

Payment and Shipping Terms

Payment Methods: PayPal, bank cards, bank transfer

Shipping: 10-20 business days by international mail

Shipping Cost: from $10 (economy) to $95 (express)

Warranty: manufacturer's warranty

Technical Support: included in price

Summary

Balanset-1A constitutes an optimal solution for organizations seeking to establish an effective equipment balancing system without significant capital expenditure. The device democratizes access to professional balancing, permitting small businesses and service centers to deliver services at the level of large industrial companies.

The blend of reasonable price, ease of use, and professional functionality makes Balanset-1A an indispensable tool for modern technical maintenance. Investment in this device is an investment in equipment reliability, decreased operating costs, and increased competitiveness of your enterprise.